Low-Temperature Freezers - "Achieving a Deep Freeze"

Low-temperature laboratory freezers can achieve temperatures of about -40° C or lower. Kitchen freezers, by contrast, operate to about -20° C. The temperature “sweet spot” for lab freezers is about -85° C. “Mechanical” (compressor-based) freezers reach the -40° to -50° C range with a single compressor. A second compressor is required to cool below that point. To achieve energy efficiency and extend the life of the compressors, the low-stage compressor turns off automatically when the set-point temperature is reached, while the high-stage compressor remains on continuously.

“Some systems using exotic refrigerants can get much lower than -85° C,” explains Buckner Richerson, VP of international sales at NuAire (Plymouth, MN). For example, ultra-low-temperature freezers reach temperatures of -150° C, which is useful for storing bone marrow for medical procedures. “But these are quite expensive, and not too many are sold,” Richerson said.

Factors to consider when purchasing include communications and data storage, alarms, quality/ configuration of the inner and outer door closures, vacuum release that permits reopening a freezer immediately after door closure, temperature uniformity, and temperature recovery after opening.

Where floor space is at a premium, users can opt for vacuum-insulated panels, which take up less room than polyurethane insulation. Vacuum insulation used to be a rather expensive option, but it has come down in price, Richerson says. Another cold-conserving feature is double outer doors or double inner doors to minimize the loss of cold air.

High-end freezers should maintain uniform temperature throughout the unit and recover quickly from openings. Opening the door of an ultra-low temperature freezer introduces warm, moist air that causes the device to work harder to retain its set-point temperature and causes condensation and freezing of water vapor inside the unit. The speed at which a freezer recovers from temperature excursions is a function of BTU reserve capacity, which, according to Thermo Fisher Scientific, is defined as “a measure of a freezer’s ability to maintain a cold temperature across the entire cabinet in the presence of a heat load.” Higher BTU reserve is better.

Concerns with carbon footprint are spurring innovations in low temperature refrigeration. Among the trends are alternative cooling mechanisms such as liquid nitrogen, which boils at -196°C. Cryogenic nitrogen is readily available and relatively inexpensive and remains liquid for extended periods, provided its container is insulated. A liquid nitrogen freezer does not use a compressor, and electrical consumption is less than for conventional freezers. But while the acquisition costs are comparable, ongoing costs for liquid nitrogen are higher than for the electricity it takes to run a mechanical freezer.

Purchasers of low-temperature laboratory freezers can select from numerous options and temperature ranges, but as Chris Wilkes, director of product management for cold storage at Thermo Fisher Scientific (Asheville, NC) notes, “Once you get below -135° C, there is not a huge benefit to getting colder.”

UF V Series

Secures a long-term storage of samples at -86 °C
GUARD.CONTROL™ opens the freezer by pressing a button
Includes DATA.SECURE™ data logger with USB connection
Provides 24/7/365 exchange service and an extended 4-year guarantee through SERVICE.PRO™

BINDER
www.binder-world.com

HEF® -86°C Freezers

Minimize operating costs and laboratory space requirements, while providing excellent protection for users’ critical samples
Reduce energy consumption by up to 43% over competition
Three sizes, two uprights and a chest (14 – 23 cft.)

EPPENDORF (formerly New Brunswick Scientific)
online-shop.eppendorf.us

Twin Guard Series™ MDF-U700VXC

Dual° Cool™ technology maintains ultra-low temperatures via two independent one-compressor autocascade cooling systems
Features Cool Safe™ refrigeration to extend compressor life and minimize heat output
EcoMode™ deploys both systems in alternating cycles to maintain -86°C and reduce energy consumption

PHCBi (formerly SANYO)
www.phchd.com/us/biomedical

Revco UxF Series

Equipped with a unique touchscreen control panel that features an event log, health monitoring system and controlled access options
Five new capacities range in size from 421 - 949 liters (14.9 - 33.5 cu. ft.)
Allows storage of up to 70,000 2mL tubes or 118,300 1mL Thermo Cryobank tubes
Provides a choice of high-performance or energysavings mode through the touchscreen

Thermo Fisher Scientific
www.thermofisher.com