Is it Time for a New Ultralow Freezer?

While there aren’t often obvious signals that your ultralow freezer is about to die, the experts say there are a few things you can look for.

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Complete System Failure and New Applications Main Reasons to Purchase

While there aren’t often obvious signals that your ultralow freezer is about to die, the experts say there are a few things you can look for.

“As long as it’s working, you don’t really worry about it; it’s not going to tip you off to anything particular that’s about to fail,” says Buckner Richerson, vice president of international sales at NuAire (Plymouth, MN). “You unfortunately just get hit in the nose one morning when you come in and see that it’s failed during the night.”

However, he says that oil logging, which could be caused by a variety of problems, is one sign that a freezer may be on its way out and users will notice it when the freezer begins warming up.

“Oil logging occurs when there are restrictions within the capillary tubing and the cascade system breaks down,” Richerson says. “As the freezer warms up, that clogging melts so it starts to work again for a while and then it clogs up again. It could be because the unit has been operating out of spec.”

Uwe Ross, president of BINDER (Bohemia, NY) adds that when the compressor begins to fail, it is usually a good time to consider upgrading.

“You can tell that by the amount of time the compressor is working versus its idle,” he says. “Even today, there are monitoring systems out there that service companies can install where that [time compressor is working versus idle] is measured and even displayed on monitor systems where you get a suggestion to call in service.”

Ross adds there are two major considerations behind a new ultralow purchase: 1) Budget/cost and 2) Is the user’s current unit still up to the task of modern cold storage? He believes the second point is the most important factor.

NuAire’s latest ultralow freezer, the Glacier NU-9668. BINDER’s UV F ultralow freezer with ULTRA.GUARD technology.

Of course, if your unit still meets your needs and is running fine, there is no point in upgrading, the two add.

“As long as a freezer’s operational and it’s pulling down to -85C efficiently after door openings and it reaches all the way to -85C, the setpoint, then things are fine,” Richerson says, adding that failures that are electrical-based and don’t involve the refrigeration system itself also wouldn’t require buying a new freezer, as these are inexpensive fixes.

A good quality freezer should last about ten years, and the latest units offer benefits such as lower noise levels, greater efficiency, and electronic data loggers to replace old paper charts. And for users who need to monitor access to the freezer and critical samples there are a number of security features available.

Ross says even the simple improvement of being able keep a new, quiet freezer in your lab, rather than an old freezer banished to a hall or basement because it is too loud, is crucial.

“Having the unit in the same room gives you a whole bunch of opportunities or advantages the greatest being that you can control who has access to your unit,” he says. “You see how it’s behaving (compressor on/compressor off) so you have a much closer eye on it.”

However, Richerson adds that if a user doesn’t need all the latest features, they can get a very good basic freezer for around $9,000. “You don’t skimp on the refrigeration system itself, they should all be the same—but you really only need a remote alarm contact feature and battery backup alarm system,” he says. “That’s it for a basic freezer.”

Options for Buyers on a Budget

  • Used or refurbished units, though buying new is recommended if your samples are irreplaceable
  • Buy an economy -85°C freezer but beware of cheaper, low-quality products
  • Maintain your current freezer by cleaning the condenser filter and replacing it when needed and by vacuuming the condenser

 

Preventing a Disaster

  • Pick a good vendor who has loaner units ready and can ship a replacement right away
  • Have a CO2 or liquid nitrogen backup system in case your ultralow fails on the weekend or at night
  • If the samples are irreplaceable, you may want a freezer with enhanced security features
  • Ensure the freezer’s alarm system is working properly
  • Use the freezer for the applications it’s designed for
  • Make sure the freezer has either a voltage booster or suppressor so the compressor runs at the proper voltage

 

Categories: Time to Upgrade?

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Leading Change

Published: October 1, 2013

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