two workers wearing red chemical resistant gloves carrying a container of a hazardous material

Selecting the right chemical-resistant gloves is crucial for safety in laboratory and industrial environments.

iStock | Smederevac

Comprehensive Guide to Chemical-Resistant Gloves

Learn how to choose the right chemical-resistant gloves, including butyl and PVC gloves, for optimal protection against hazardous substances in labs and industry

Written byTrevor Henderson, PhD
Updated | 3 min read
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Introduction

Chemical-resistant gloves are an essential component of personal protective equipment (PPE) when handling hazardous substances. Selecting the right chemical gloves ensures protection from exposure, reducing the risk of chemical burns, skin absorption, and irritation. Different glove materials, such as butyl gloves, PVC gloves, nitrile, and neoprene, offer varying levels of protection against specific chemicals. Understanding glove permeation, degradation, and breakthrough time is critical in ensuring the safest choice for laboratory, industrial, and chemical handling applications.

Understanding Chemical Glove Permeation and Degradation

What is Permeation?

Permeation occurs when chemicals pass through the glove material on a molecular level, often without visible signs of damage. This makes it essential to rely on permeation data rather than just visual inspection when selecting chemical-resistant gloves.

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Breakthrough Time

Breakthrough time refers to the period between the initial contact of a chemical with the glove surface and the detection of the substance inside. Short breakthrough times indicate limited resistance and the need for frequent glove changes.

Degradation

Degradation occurs when a chemical physically alters the glove material, causing:

  • Swelling
  • Discoloration
  • Hardening or softening

Selecting the appropriate chemical-resistant gloves based on degradation data helps ensure prolonged usability and safety.

Choosing the Right Chemical Gloves

No Single Ideal Chemical-Resistant Glove

There is no universal chemical glove that protects against all hazardous substances. While some materials, like butyl gloves, offer excellent resistance to specific chemicals, they may lack dexterity. Others, like PVC gloves, provide good protection but have limitations in puncture resistance.

Combining Gloves for Maximum Protection

Layering different types of gloves can enhance both dexterity and protection. Wearing a thin, flexible glove over a butyl glove or a PVC glove combines the benefits of chemical resistance with increased grip and flexibility.

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Reusable vs. Disposable Chemical Gloves

Reusable Chemical Gloves

Reusable gloves provide long-term protection and are commonly used in environments with frequent exposure to hazardous substances.

  • Inspect for signs of wear, discoloration, or damage before each use.
  • Rinse and air dry before storage.
  • Replace gloves when chemical penetration or degradation is detected.

Disposable Chemical Gloves

Disposable gloves are intended for single-use applications, providing a temporary barrier against chemicals.

  • Ideal for handling small quantities of hazardous materials.
  • Must be replaced immediately upon contamination.
  • Should never be reused.

Chemical-Resistant Glove Materials

Glove MaterialProtection AgainstLimitations
Butyl GlovesAldehydes, ketones, estersReduced dexterity
PVC GlovesAcids, bases, saltsLimited puncture resistance
Nitrile GlovesOrganic solvents (non-halogenated)Not suitable for strong oxidizers
Neoprene GlovesCorrosives, alcoholsModerate abrasion resistance
Viton™ GlovesAromatic and chlorinated solventsExpensive and less flexible
Nomex or ZetexExtreme temperaturesNot for chemical use

Best Practices for Chemical Glove Selection

  • Match glove material to the chemical hazard – Refer to manufacturer data for compatibility.
  • Use layered protection when handling extremely hazardous substances.
  • Inspect gloves before use for visible damage or wear.
  • Replace reusable gloves when they show signs of degradation.
  • Immediately dispose of single-use gloves after contamination.

Frequently Asked Questions (FAQ)

1. What are chemical gloves used for?

Chemical gloves protect users from hazardous substances such as acids, solvents, and corrosives. They prevent skin irritation, burns, and chemical absorption.

2. Are butyl gloves good for all chemicals?

Butyl gloves offer excellent resistance to ketones, aldehydes, and esters, but they may not be suitable for all chemicals, such as hydrocarbon solvents.

3. What are the advantages of PVC gloves?

PVC gloves provide effective protection against acids, bases, and salts, making them ideal for handling strong corrosives. However, they have limited puncture resistance.

4. Can I reuse disposable chemical gloves?

No, disposable chemical gloves should never be reused. They are designed for single-use applications and should be discarded immediately after contamination.

5. How do I determine which glove material is best for my work?

Check the chemical safety data sheet (SDS) and refer to manufacturer specifications for permeation and degradation data before selecting a glove material.

6. Can I use multiple gloves at once for better protection?

Yes, layering gloves can enhance protection. For example, wearing a thin nitrile glove over a butyl glove can provide improved dexterity and resistance.

7. What should I do if my chemical gloves show signs of degradation?

If gloves swell, harden, soften, or change color, replace them immediately, as they may no longer provide effective protection.

Conclusion

Selecting the right chemical-resistant gloves is crucial for safety in laboratory and industrial environments. Understanding the properties of materials like butyl gloves, PVC gloves, and nitrile ensures proper protection. By following best practices, inspecting gloves regularly, and using the correct type for each application, users can significantly reduce chemical exposure risks and ensure workplace safety.


This content includes text that has been generated with the assistance of AI. Lab Manager’s AI policy can be found here

About the Author

  • Trevor Henderson headshot

    Trevor Henderson BSc (HK), MSc, PhD (c), has more than two decades of experience in the fields of scientific and technical writing, editing, and creative content creation. With academic training in the areas of human biology, physical anthropology, and community health, he has a broad skill set of both laboratory and analytical skills. Since 2013, he has been working with LabX Media Group developing content solutions that engage and inform scientists and laboratorians. He can be reached at thenderson@labmanager.com.

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