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Nine things pharma labs must do to ensure quality and integrity
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How to Comply with FDA Good Laboratory Practice Requirements

The nine things pharma labs must do to ensure quality and integrity

by
Glenn Demby

Glenn Demby is a lawyer trapped in a teacher's body, as well as an award winning journalist who specializes in helping business people who didn't go to law school navigate...

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What is GLP?

Good laboratory practice (GLP) is a set of principles designed to ensure the quality and integrity of data from nonclinical drug safety studies necessary to secure government approval of new drug, biological and non-pharmaceutical products.

GLP labs not only ensure ethical treatment of animals but also generate sound evidence of the validity, integrity, and reliability of the nonclinical safety data that regulatory agencies require to approve use of the product in clinical studies on humans.

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GLP regulations enforcement and implementation

The source of GLP requirements in the United States are Food and Drug Administration (FDA) regulations, specifically 21 CFR 21 58, Good Laboratory Practice for Nonclinical Laboratory Studies. The rules come into play during the preapproval phase of FDA regulation when companies must demonstrate product safety and effectiveness on animals before proceeding to clinical trials.

FDA inspectors have authority to inspect labs, records, and specimens “at reasonable times and in a reasonable manner” to ensure compliance with GLP. If a lab refuses to undergo inspection, the FDA will not include the study in support of the company’s application for premarket approval of the product.

The nine elements of GLP compliance

Here’s an overview of the 9 key elements of GLP regulations and how to comply with each:

1. Staffing and personnel

Maximizing safety and minimizing risk begins with ensuring that nonclinical studies are performed by appropriate personnel. GLP regulations thus establish rules for personnel. Labs generally need three roles to perform a nonclinical study: i. analysts to perform the work; ii. management to reviewing it; and iii. quality assurance (QA) review. While the analyst and manager can be the same individual, QA must always be an independent person. To comply:

  • Ensure that all persons involved in and responsible for supervising the study have the necessary education, training and/or experience to perform their assigned roles
  • Maintain a current summary of training and experience and job description for each person
  • Ensure that all personnel wear appropriate clothing and take precautions to avoid contamination of test and control articles and systems
  • Exclude individuals with an illness that may harm the quality and integrity of the study from direct contact with test systems and test and control articles.

2. Study director

The regulations require a scientist or other professional with appropriate education, training and/or experience to serve as study director with overall responsibility for its technical performance. Lab management must designate the director before the study begins and replace him/her as necessary thereafter. To comply: the study director must be the single point of control with responsibility for:

  • Approval of the study protocol and any changes
  • Accurate recording and verification of all experimental data, including observations of unanticipated responses of the test system
  • Documentation and correction of unforeseen circumstances that may affect the quality and integrity of the study
  • Ensuring test systems are as specified in the protocol and that GLP is followed  
  • Transfer of raw data, documentation, protocols, specimens and final reports to the archives.

3. QA unit

Use of QA processes to minimize product risks is the essence of GLP. Accordingly, the regulations require labs to establish a QA unit responsible for monitoring study compliance with GLP. To comply: ensure the QA unit is separate from and independent of personnel directing and conducting the study and that it exercises the following functions:

  • Keeping a master schedule sheet of all nonclinical studies conducted at the lab indexed by test article and listing the individual study’s test system, nature, start date, current status, sponsor and study director
  • Maintaining copies of all protocols pertaining to studies for which the QA unit is responsible
  • Inspecting each study at adequate intervals to assure study integrity
  • Maintaining proper inspection records
  • Providing written status reports on studies, noting problems identified and corrective actions taken
  • Ensuring there are no unauthorized deviations from approved protocols or standard operating procedures (SOPs)
  • Reviewing the final study report to ensure it accurately describes the methods and SOPs.
    Infographic detailing the QA study protocol review audit
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4. Lab facilities

GLP regulations require that nonclinical studies be carried out in testing facilities of suitable size, design and construction. To comply: ensure your lab facility has a sufficient number and adequately equipped facilities for all studies, including animal care, storage and handling test and control articles, storage of test and control article mixtures and performance of required routine and specialized procedures.  

5. Lab instrumentation and software

Qualification of the analytical instruments and software used to generate, measure and analyze study data is the heart of GLP. Qualification goes beyond simple calibration, cleaning, maintenance and inspection; it often requires performance of validation tests to verify that instruments are fit for intended use and can be relied upon to operate and produce accurate results in accordance with the study protocol. Lab instrumentation is a key target of inspection and lack of sufficient qualification procedures and documentation a frequent source of FDA citations and warning letters.

Chart showing lab instrument classifications and qualification method(s)
Lab instrumentation is a key target of FDA inspections and lack of (or insufficient) qualification procedures and documentation is a frequent source of citations and warning letters. A best practice recommended by the US Pharmacopeial Convention: Start by dividing instrumentation into three classifications and determine the need for qualification of each.
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6. SOPs

The GLP regulations establish rules for lab facility operation, including the requirement that written SOPs be implemented for performing nonclinical studies. To comply: at a minimum, be sure you have an SOP for:

  • Receipt, identification, storage, handling, mixing and sampling of test and control articles
  • Test system observations
  • Lab tests  
  • New method development and validation
  • Specimen identity and collection
  • Histopathology
  • Data integrity, handling, storage and retrieval
  • Maintenance and calibration of equipment
  • If tests involve animals, room preparation an animal care, transfer, placement and identification.

7. Study protocol

Every study must have a written protocol reviewed by the study director that includes a description of the study purpose, experimental design, methods of controlling bias, and information about other essential aspects of the study bearing on product safety and effectiveness.

8. Reporting of results

Labs must prepare a signed and dated final report for each study that includes, among other things:

  • Information about the sponsor, director, and test facility
  • Statistical methods used to analyze test data
  • Test and control articles identified by name, chemical abstracts number or code number, strength, purity, composition or other appropriate characteristics
  • A description of all circumstances that may have affected data quality or integrity
  • Study results, including transformations, calculations or operations performed on the data, a summary and analysis of the data and a statement of conclusions drawn from the analysis.

9. Records retention

The final step in GLP compliance is to retain all study documentation records, raw data and specimens the regulations require you to maintain for whichever of the following periods is the shortest:

  • Two years from the date of FDA approval of an application for a research or marketing permit based on the study’s results
  • Five years from the date of submission of the study results in support of such application.

Exception: Studies supporting applications for investigational new drugs (INDs), or investigational device exemptions (IDEs) must be retained for at least five years from the approval date in all cases.