Image of tofu made from soybeans.

Soybeans: The Science Behind Tofu Production and Its Growing Popularity

Discover how soybeans are transformed into tofu, the science behind its production, and why it's gaining popularity as a sustainable protein source.

Written byCraig Bradley
Updated | 4 min read
Register for free to listen to this article
Listen with Speechify
0:00
4:00

Japanese silky tofuJapanese silky tofuPhoto credit: DryPot, Wikimedia Commons

What is Tofu?

Soybeans are a protein-rich legume that serve as the foundation for tofu, a staple in many diets around the world. Tofu, also known as bean curd, is a versatile, nutrient-dense food made by curdling soy milk and pressing the resulting curds into a block. It comes in a variety of textures ranging from silken to extra firm, depending on how much liquid is pressed out during the production process.

Tofu is praised for its high protein content, low levels of saturated fat, and the fact that it contains all nine essential amino acids, making it a complete protein. It also provides important micronutrients like calcium, iron, and magnesium. These nutritional benefits, combined with tofu's ability to absorb flavors from spices, sauces, and marinades, make it a favorite among chefs and home cooks alike.

Lab manager academy logo

Lab Quality Management Certificate

The Lab Quality Management certificate is more than training—it’s a professional advantage.

Gain critical skills and IACET-approved CEUs that make a measurable difference.

As global interest in plant-based and sustainable protein sources grows, tofu has become a leading candidate in meeting both dietary and environmental needs. It can be used in a wide array of dishes, from smoothies and stir-fries to baked goods and grilled entrees, making it one of the most adaptable foods derived from soybeans.

The Tofu-Making Process: From Soybean to Solid

In an issue of Food Technology Magazine, Dr. Tara McHugh outlined the scientific process behind tofu production. Below is a step-by-step breakdown of how tofu is made:

  1. Soaking the Soybeans: Whole soybeans are soaked in water to soften them and begin the breakdown process.

  2. Grinding the Soybeans: The soaked beans are ground into a slurry to release proteins and oils.

  3. Removing the Hulls: The ground mixture passes through rotating rubber rollers that remove the hulls.

  4. Cooking the Soy Slurry: The dehulled slurry is then cooked to deactivate unwanted enzymes and prepare the proteins for extraction.

  5. Filtration: The mixture is filtered to separate the soy milk (liquid) from okara (solid pulp).

  6. Adding Coagulants: A coagulant—typically calcium sulfate or magnesium chloride—is added to the soy milk. This causes the proteins to curdle and form soft tofu curds.

  7. Pressing the Curds: The curds are poured into molds and pressed to remove excess liquid, forming tofu blocks of varying firmness.

  8. Cooling and Packaging: The tofu is cooled and packaged, often with pasteurization, to extend its shelf life.

The Role of Coagulants

The crucial step in making tofu is the addition of a coagulant, a compound that helps the soy milk solidify. The two most commonly used coagulants are:

  • Calcium sulfate – The most popular option, known for preserving the natural soybean flavor.

  • Magnesium chloride and calcium chloride – These are more soluble and tend to yield a smoother tofu texture.

Additional variables like natural oils and temperature can affect the firmness, flavor, and mouthfeel of the final tofu product.

Want to stay up to date on the latest lab management news?

Subscribe to our free Lab Manager Monitor Newsletter.

Is the form not loading? If you use an ad blocker or browser privacy features, try turning them off and refresh the page.

By subscribing, you agree to receive email related to Lab Manager content and products. You may unsubscribe at any time.

The Science of Pasteurization and Shelf Life

Pasteurization is increasingly applied to tofu to extend shelf life, making it more accessible in modern grocery stores. This process has given rise to a new generation of tofu-based products that cater to diverse palates and dietary needs.

Emerging Tofu Innovations

  • Tofu pasta and burgers: Offering protein-packed alternatives to traditional carb-heavy staples.

  • Tofu hot dogs: Providing a meatless option in barbecue culture.

  • Tofu ice cream: Appealing to lactose-intolerant and vegan consumers.

  • Sprouted tofu: Made from germinated soybeans, which may enhance nutrient bioavailability and digestion.

These innovations show how versatile and adaptable tofu can be when derived from high-quality soybeans.

Why Soybeans and Tofu Are the Future of Protein

Soybeans are not only rich in protein but are also relatively easy to cultivate and process, making them a highly efficient plant-based protein source. With growing concerns about the environmental impact of animal agriculture, soy-based products like tofu are receiving increased attention as sustainable alternatives.

Tofu production uses fewer resources compared to meat processing and can be integrated into diverse culinary traditions, from Asian stir-fries to Western vegan cuisine.

Other Food Uses for Soybeans Beyond Tofu

While tofu is one of the most popular applications of soybeans, these versatile legumes serve as the foundation for many other food products:

  • Soy milk: A plant-based beverage often used as a dairy substitute in cereals, coffee, and smoothies.

  • Tempeh: A fermented soybean product with a firm texture and nutty flavor, often used in sandwiches, stir-fries, and salads.

  • Edamame: Immature green soybeans served steamed or boiled, typically enjoyed as a snack or appetizer.

  • Soy flour and soy protein isolate: Common ingredients in protein bars, baked goods, and meat substitutes.

  • Soy sauce: A fermented seasoning derived from soybeans and wheat, essential in many Asian cuisines.

  • Miso: A traditional Japanese seasoning made by fermenting soybeans with salt and koji, used in soups and marinades.

  • Natto: A fermented soybean product with a sticky texture and strong flavor, praised for its probiotic benefits.

These diverse products demonstrate the broad utility of soybeans in global food systems, further highlighting their importance as a sustainable and health-promoting crop.

Conclusion: Why Soybeans and Tofu Matter

As the global population seeks healthier and more sustainable protein options, soybeans and their most well-known product, tofu, stand out. With a deep-rooted history and evolving versatility, tofu continues to gain traction—not just as a food, but as a solution to the future of nutrition and sustainability.

Frequently Asked Questions (FAQs) About Soybeans and Tofu

What makes soybeans ideal for tofu?
Soybeans are high in protein and fat, which makes them perfect for curdling into tofu.

Is tofu a healthy protein source?
Yes. Tofu is low in saturated fat, contains all essential amino acids, and can be fortified with calcium and iron.

What is the difference between sprouted and regular tofu?
Sprouted tofu is made from germinated soybeans, which may be easier to digest and higher in certain nutrients.

Are there environmental benefits to eating tofu?
Absolutely. Producing tofu has a smaller carbon and water footprint than animal-based proteins.

About the Author

  • Person with beard in sweater against blank background.

    Craig Bradley BSc (Hons), MSc, has a strong academic background in human biology, cardiovascular sciences, and biomedical engineering. Since 2025, he has been working with LabX Media Group as a SEO Editor. Craig can be reached at cbradley@labx.com.

    View Full Profile

Related Topics

Loading Next Article...
Loading Next Article...

CURRENT ISSUE - May/June 2025

The Benefits, Business Case, And Planning Strategies Behind Lab Digitalization

Joining Processes And Software For a Streamlined, Quality-First Laboratory

Lab Manager May/June 2025 Cover Image